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瓷磚平整度自動檢測線

Tile Flatness Auto-detecting Line

     瓷磚平整度自動檢測線用于檢測瓷磚四邊和對角線的表面平整度。該設備采用現在工業控制領域流行的電子眼技術,實現對瓷磚表面的彎曲度和翹曲度進行無接觸、全在線、全自動、高速的檢測。   

     Tile flatness auto-detecting line acts on detecting the four tile edges and diagonal surface flatness. The equipment adopts the popular electronic eye technology at industry control area to achieve non-contact, all-on-line, automatic and high-speed detecting for the curvature and angularity of tile.
功能Function
◆ 檢測瓷磚磚體四邊平面度(邊彎曲度)
Detecting the flatness of four tile edges. (The edge curvature)
◆ 檢測瓷磚磚體對角線平面度(邊彎曲度)
Detecting the flatness of tile diagonal (The edge angularity)
◆ 設定分級標準,輸出分級信號
Setting classification standard and output classification signal.
性能特點Functional Characteristics
◆ 應用范圍廣,不受顏色、尺寸限制
Wide-range application, not restrain to color and dimension.
◆ 機器穩定可靠,安裝靈活,轉產方便(磚規格切換)
Machine is stable, easily assembled, and convenient to be switch manufacturing mode (switch tile size).
◆ 高速度、100%在線測量
High speed, 100 percent on line detecting.
◆ 適應性強,能適應陶瓷廠多種惡劣環境(高溫、高粉塵、高濕度)
Strong adaptability, adapts many extreme situation in ceramics factory (high temperature, dust and humility)
◆ 非接觸式測量,零磨損、壽命長
None-contact testing, zero abrasion, long working life.
◆ 良好的人機界面設置、自動化程度高、操作維修維護簡單方便
Fine human-computer interface setting; high automatic level; convenient operation, maintenance.
◆ 強有力的歷史數據的統計分析功能,便于質量管理(統計與分析)
Strong statistical analysis function according to historical data, convenient for managing quality (statistical analysis)
◆ 智能化,故障自診斷,方便排錯與恢復生產
Intelligentized and self-diagnosis, easily remove errors and resume production.
◆ 客戶可自行設定瓷磚等級規格
By setting tile size classification according to customer requirement.
◆ 瓷磚側面自動標記等級號
Auto-marking classification sign on the side of tile.

結構特點
◆ 開放式設計,方便維修
◆ 高度可調節,適應不同生產線
◆ 結構緊湊,占地小
◆ A型配置傳輸平臺,檢測平臺后預留人工檢測工位
Structure Characteristics
◆ Open end design, easy maintenance
◆ Adjustable height, suitable for different production lines
◆ Compact structure, little area occupation
◆ With conveyor platform disposed for A type machine, manual inspection working position was reserved after inspection platform.
基本技術參數Technical Parameters

 

產品型號

Model

傳感器(個)

Sensor ( Pcs )

檢測尺寸范圍

Tile Size

檢測精度

Precision(mm)

測量線速度

Line speed(m/min)

A

A Type

5

尺寸不限

No limit

四邊彎曲度Side camber±0.1

中心彎曲度Core camber±0.15

20~30

 適用范圍及要求
◆ 適用瓷磚種類:拋光磚、部分表面光滑的拋釉磚;
◆ 適用瓷磚厚度:同批次瓷磚間厚度變化不超過4mm;
◆ 適用檢測環境:表面潔凈,并無明顯粘附物(如大量積水、打蠟殘余物、贓物等);
◆ 瓷磚間距要求:瓷磚間間距不少于100mm;
◆ 適用瓷磚溫度:不超過45度(也可特殊定制)
Application and Requires
◆ Suitable for all kinds of tile: polished porcelain tile, some of the glossy glazed polished tile.
◆ Tile thickness suitability: not over 4mm varying in thickness in the same batch of tile.
◆ Suitability of inspection environments: clearance of surface, without any adhesives (water, rest of wax, dirt)
◆ Space between tiles: not less than 100mm
◆ Tile temperature suitability: The tile temp. is below 45 degree (except special order)

*本設備除可用在瓷磚自動檢測外,還適用于其他行業,可根據客戶的具體需求進行專業定制。
Besides ceramic tile auto detecting, the equipment could also be used in other areas, which could be made according to the customers’ special requirement

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